Volkswagen Polo 3 with 1994 for 2001 of release.
1. The general data
2. The engine
3. Greasing system
4. Cooling system
5. Systems of injection of fuel
6. Ignition system
7. Coupling
8. A mechanical transmission
8.1. Removal and transmission installation
8.2. Dismantling and check
8.3. Check of details of a transmission
8.4. Transmission assemblage
8.5. Differential
8.6. The gear change mechanism
8.6.1. Removal and installation of the mechanism of a gear change
8.6.2. Adjustment of the mechanism of a gear change
9. A drive of wheels
10. A steering without the amplifier
11. A steering with the hydraulic amplifier
12. A forward suspension bracket
13. A back suspension bracket
14. Brake system
15. An electric equipment
16. Heating and ventilation system
17. An automatic transmission
18. Appendices
 











8-6-mekhanizm-pereklyucheniya-peredach.html

8.6. The gear change mechanism





Fig. 209. Details of the case of the lever of a gear change and draught of a plug of a gear change: 1 — the handle of the lever of a gear change; 2 — a cuff of the lever of a gear change; 3 — the plug; 4 — tightening скоба; 5 — draught of a plug of a gear change; 6 — an element of the lever of a gear change; 7 — a lining; 8 — a plastic nut; 9 — the remote plug; 10 — the case of the lever of a gear change; 11, 12 — linings; 13 — a cable; 14 — the bearing of draught of the lever of a gear change; 15 — a bolt; 16 — tightening скоба; 17 — a nut, 20 Нм; 18 — an angular finger; 19 — the assembly plug; 20 — a bolt, 20 Нм; 21 — a switching finger




Fig. 210. Details of the lever of a gear change and a cable on the bottom party: 1 — the case of the lever of a gear change; 2 — a lining; 3 — a bolt; 4 — the adjusting clown; 5 — a ring; 6 — an element of the lever of a gear change; 7 — spring распорный a pin; 8 — a spring; 9 — a sphere; 10 — spring распорный a pin; 11 — the aligning bearing; 12 — the plug; 13 — directing; 14 — a pin; 15 — a safety washer; 16 — a basic plate; 17 — the holder; 18 — a hairpin, 20 Нм; 19 — the plug; 20 — a cable; 21 — a lining




The gear change mechanism consists of two knots. In the top part there is a lever of a gear change with a drive of management of the gear change mechanism, in the bottom part — the bottom part of the lever of a gear change and knot of connection of cables of switching. On fig. 209 and 210 details of the mechanism of a gear change are shown.
At work on the mechanism of a gear change in the car or on its bottom party it is necessary to consider the following:
- At removal of a cuff 2 (fig. 209) from an assembly frame not to forget to establish it on the switching lever at assemblage;
- Tightening скоба 4 connects the handle to the lever;
- The lining 7 is established between the case of the lever of a gear change and the car bottom;
- The plastic nut 8 serves for console fastening on the case of the lever of a gear change. To turn on before removal of the mechanism of a gear change;
- The remote plug 9 is established between the console and the case of the lever of a gear change;
- The lining 11 is established between the case of the lever of a gear change and a basic plate;
- The cable of a gear change 13 provides movings to the switching mechanism;
- The bearing of draught 5 levers of a gear change consists of several parts and at removal collapses. At installation of the new bearing to watch that there was no release of plastic loose leaves;
- To tighten шестигранную a nut 17 moment 20 Нм, preliminary having adjusted the gear change mechanism;
- The adjusting screw of a finger of the lever of a choice of transfers to tighten the moment 20 Нм;
- The adjusting clown enters gearing with the gear change lever. If he acted in film, the gear change mechanism should be adjusted again;
- The element 6 (210) the gear change lever can be removed and established fig. together with a cable of 19 gear changes without dismantle of the mechanism of a gear change;
- Spring распорный the pin 7 can be beaten out corresponding выколоткой;
- To beat out spring распорный a pin 10, it is necessary to clamp the gear change lever in a vice and to beat out a pin выколоткой;
- The bearing of the lever of a gear change выпрессовывается from the lever or запрессовывается in it together with the directing;
- The plug 12 is intended for a bolt of a cover of the bearing;
- For dismantle of a basic plate 16 it is necessary to open connecting overlays on the case of the lever of a gear change;
- The holder 17 serves for fastening of a cable 19. It, probably, it is necessary выпрессовывать and запрессовывать with the help оправки;
- The hairpin 21 is screwed in in a transmission and tightened by the moment 20 Нм.



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8.5.3. Differential adjustment
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8.6.1. Removal and installation of the mechanism of a gear change