Volkswagen Polo 3 with 1994 for 2001 of release.
1. The general data
2. The engine
3. Greasing system
4. Cooling system
5. Systems of injection of fuel
6. Ignition system
7. Coupling
8. A mechanical transmission
9. A drive of wheels
10. A steering without the amplifier
11. A steering with the hydraulic amplifier
11.1. The steering mechanism
11.1.1. Removal
11.2. Replacement of steering draughts
11.3. Works on system of the hydraulic booster of a steering
11.4. Adjustment люфта steering transfer
11.5. Replacement of a belt of the pump of the amplifier of a steering
11.6. Removal and installation of details of a hydraulic drive of a steering from the amplifier
11.7. Removal and installation of the pump of the amplifier of a steering
12. A forward suspension bracket
13. A back suspension bracket
14. Brake system
15. An electric equipment
16. Heating and ventilation system
17. An automatic transmission
18. Appendices
 











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11.1.1. Removal

As well as at a steering without the hydraulic booster, it is necessary to lower a stretcher to remove the steering mechanism. At removal it is necessary to execute following operations:
- To perform works which are described in подразд. 10.1.1 on removal of a steering before removal of the contact screw of an intermediate shaft through an aperture in space for feet and car installation on supports inclusive. Also to disconnect from both parties cross-section steering draughts (fig. 237 see);

Fig. 237. Выпрессовка a spherical finger of a tip of steering draught from a rotary fist by means of a stripper




- To press a tube going from a tank with a liquid, by means of a corresponding clip or to merge a liquid from a tank by means of a syringe;
- To disconnect on one party a wire of the ljambda-gauge from fastening knot;
- To disconnect an exhaust pipe from a final collector (fig. 238 see) and to disconnect a cable of the mechanism of a gear change from a transmission and fastening knot (the section "Transmission" see);

Fig. 238. Bolts of fastening of an exhaust pipe




- To disconnect highways in junctions with the steering mechanism. At separation of one connection the face insert or накидной a wrench on 19 mm is required. To a place of other connection access is very complicated. The way of fastening is presented on fig. 250. The necessary tool is made by firm Hazet at number 4550. To muffle carving apertures in the steering mechanism. To disconnect from collars of fastening of a tube/highway;

Fig. 250. Отворачивание hydraulic unions in junctions of highways with the steering mechanism




- To turn on from below bolts of fastening of the mechanism of a steering;
- To disconnect from a transmission балансирную a suspension bracket (to turn away a bolt and a nut);
- To establish under a stretcher an automobile jack and to turn away bolts of fastening of a stretcher;
- Slowly to lower a stretcher until when the steering mechanism in a junction with карданным the hinge can be disconnected from a gear wheel and to take out sideways. Thus not to suppose перекашивания шлицевого gear wheel connection.
Installation of the mechanism of a steering is spent to sequences, return to removal. To tighten bolts of fastening of the mechanism of a steering the moment 30 Нм. To Pay attention to that the assembly collar has been reliably planted in the rubber plug. Recommendations about installation of a steering without the amplifier extend and for works with a steering with the amplifier. The inhaling moments are specified in fig. 249. Upon termination of works to fill system with a liquid and to check up corners of installation of forward wheels.

Fig. 249. Details of a steering with the amplifier: 1 — the hinge of the right cross-section steering draught; 2 — a nut, 50 Нм; 3 — a fixing collar; 4 — a cover; 5 — a fixing collar; 6 — the right cross-section steering draught; 7 — a nut, 35 Нм; 8 — the lever; 9 — the hinge of the left cross-section steering draught; 10 — the left steering draught; 11 — a bolt, 30 Нм; 12 — скоба with the inserted nuts; 13 — a rubber insert; 14 — the steering mechanism; 15 — the adjusting screw; 16 — a self-stopped nut; 17 — a sealing ring; 18 — накидная a nut, 30 Нм; 19 — a tube of a returnable highway; 20 — a hollow bolt, 30 Нм; 21 — a sealing ring; 22 — a tube of a pressure head highway; 23 — a lining; 24 — a bolt with шестигранной a head, 30 Нм; 25 — the universal hinge







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11.1. The steering mechanism
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11.2. Replacement of steering draughts