Volkswagen Polo 3 with 1994 for 2001 of release.
1. The general data
2. The engine
3. Greasing system
4. Cooling system
5. Systems of injection of fuel
6. Ignition system
7. Coupling
8. A mechanical transmission
9. A drive of wheels
10. A steering without the amplifier
10.1. Removal and steering dismantling
10.1.1. Removal
10.1.2. Installation
10.2. Adjustment люфта the steering mechanism
10.3. A steering column
10.4. Cross-section steering draughts
10.5. Adjustment of forward wheels
11. A steering with the hydraulic amplifier
12. A forward suspension bracket
13. A back suspension bracket
14. Brake system
15. An electric equipment
16. Heating and ventilation system
17. An automatic transmission
18. Appendices


10.1.1. Removal

Fig. 244. Details of the bottom part of a steering column: 1 — шестигранная a nut, the left carving, 8 Нм; 2 — a nut, 6 Нм; 3 — the contact screw with the left carving; 4 — a plate; 5 — safety срезной a bolt; 6 — a washer; 7 — подкладная a plate; 8 — a pipe of a steering column; 9 — a control lever; 10 — a steering shaft; 11 — a nut, 25 Нм; 12 — a spring; 13 — the contact screw; 14 — an intermediate shaft; 15 — a deaf nut, at removal to replace usual, 25 Нм; 16 — the contact screw; 17 — the bottom bearing of a pipe of a steering column; 18 — a nut, 6 Нм; 19 — springs

At first it is necessary to spend works in car salon. It is necessary to take out a ware box being over pedals. For this purpose to compress both 244 spring clips specified in fig. in an arrow direction, to cast away a ware box downwards and, having submitted back, to take out it. After that to turn on in 235 places specified in fig. bolts of fastening of a guard and to remove it:

Fig. 235. Guard fastening under pedals

Fig. 236. Fastening under pedals of the guard (1) closing access to located under it карданному to the hinge

- To turn away bolts of fastening of a guard 1 (fig. 236) and to take out it. The universal hinge of an intermediate shaft becomes thus accessible. To turn out from the hinge the bottom contact screw;
- To fix the power unit in the suspended position on the elevating device. In the absence of that it is possible to use an automobile jack;
- To remove decorative caps of wheels, to weaken bolts and to hang out a forward part of the car, having established it on reliable support. To turn away bolts of fastening of wheels and to remove wheels;
- To turn away self-stopped nuts of fastening of spherical hinges of cross-section steering draught and to take out by means of a stripper spherical fingers of a tip of steering draught from a rotary fist, as is shown in fig. 237;

Fig. 237. Выпрессовка a spherical finger of a tip of steering draught from a rotary fist by means of a stripper

- To remove a wire going to the ljambda-gauge, from fastening;
- To disconnect an exhaust pipe, as is shown in fig. 238;

Fig. 238. Bolts of fastening of an exhaust pipe

- To disconnect a cable of the mechanism of a gear change from a transmission and fastening knot on other party (fig. 213 see);

Fig. 213. Cable fastening on the bottom party of the case of the lever of a gear change

- To disconnect балансирную a transmission suspension bracket;
- To weaken bolts of fastening of the steering mechanism and to turn away them;
- To substitute under a stretcher an automobile jack and to turn away bolts of fastening of a stretcher;
- Slowly to lower a stretcher on a jack. To disconnect the steering mechanism from an intermediate shaft and to take out sideways. Thus check up, that шлицы connection has not jammed (or has not warped). On the steering mechanism consolidation with label TOP (top) is established, it should be considered at installation.

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10.1. Removal and steering dismantling
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10.1.2. Installation